Benefits of Screen Filters for Irrigation

Groundwater and harsh water can pose a serious and grave threat to irrigation systems and they can inscribe a serious threat to your investment too. There are a number of irrigation filters available in the market, however, screen filters have been commonly used in the agriculture industry for years. They ensure uncompromised filtration and provide high yields in the long run. Screen filters provide primary filtration for well water and they provide micro and open field sprinkler applications.

The benefits of screen filters:

Next, it’s important to decide what you want from your screen filter. Are you looking to reduce water usage, increase crop yields, or simply protect your property? If you’re looking for any of these reasons, you should consider why screen filters are used. When it comes to irrigation, it can be a big deal when things go wrong. Screen filters can help you in every way, but we’ll show you how to use them to improve your irrigation setup. First, you should know what they actually are.

What are screen filters?

Screen filters are usually used in irrigation applications where simple, compact and cost-effective measures need to be adopted for better utilization of resources. They work on different types of water qualities and water flows and they never stop working in harsh conditions. They are made of metal and plastic.

As far as cleaning screen filters is concerned, they are cleaned by cleaning it manually or just throwing them in the water. Some screen filters will need to be cleaned by hand and if the debris is not removed properly, they can be cleaned using flushing.

The method we are going to discuss in order to flush is the focussed backwash method. In this process, flushed water is forced backwards. The Method is very useful for cleaning screen filters. This is usually done using two side by side filters, with one being used while the other one is flushed thoroughly.

Make sure the screen filter is replaced regularly:

It’s important to replace your screen filter regularly, especially if you’re using a new system. Make sure you get a good one to keep your system clean and free of contaminants. Also, make sure the cost of the filter is factored into your decision-making process. A high-quality filter will last much longer than a cheap one.

Conclusion:

Screen filters are a great way to improve irrigation setup for your business. The benefits of using screen filters include reducing water usage, improving water quality, and reducing water waste. We have been in the filtration business for decades and Glacier Filtration is happy to help you maximise your yield. Knowing how to use, clean and replace screen filters is the key to successful use. These tips for choosing a filter have also been designed to help you get the most out of a filter’s life.

For more information about deep bed filters, pressure filters, multimedia filters and screen filters visit our website now or call us now. 

How to Fabricate Pressure Vessels

Steel pressure vessel fabrication is a complex and difficult task to perform due to the fact that a number of things have to be kept in mind while fabricating pressure vessels. The processes involve controlled cutting, welding and assembling. These tasks require many insights and without knowing how to fabricate metals, it would be so difficult to give it a try. There are also a ton of safety and precautionary measures that must be adopted in a true sense in order to abate and stop the very impacts of failure of the fabrication process. Therefore, in this article, we are going to discuss how to effectively and efficiently fabricate pressure vessels. In the same way, we have also discussed a few steps to easily do this task while safely residing under the umbrella of security.

The procedure involves Fabricating a Pressure vessel:

List the Design Criteria:

The first thing you need to do is to consider design criteria and technical specifications that you'll take from your client. Your client will elaborate the design of the vessel as well as shape of the vessel. The client should also inform you about the material of construction, radius, diameter, internal pressure and temperature.

Perform Mechanical Strength Calculations:

With the help of software, you can easily check the thickness and weld sizes of material. Usually, pressure vessel design software programs are made in a way that gives an easy interface. 

Generate Fabrication Drawings:

With the help of design criteria and mechanical calculations, it is easy to produce fabrication designs using a very famous software which is known as AutoCAD. These designs are typically made using 2D and 3D Designs. But 2D designs are more than enough.

Once the final draft of fabrication is approved by the client and a third party, the next step begins immediately.

• Cut The Plate 
• Roll the Plate into Cylinders 
• Weld Long Seams of Cylinders 
• Fit & Weld the Pressure Vessel Cylinders 
• Cut and Form the Pressure Vessel Heads 
• Install Nozzles 
• Install Required Structural Supports and Lifting Devices
• Final Quality Checks 
• Final Inspections 
• Safety Requirements

Safety Requirements:

Safety requirements include a set of codes for pressure vessel fabrication for their validity, safety and longevity.

Hopefully, we have cleared all the points related to pressure vessel fabrication, and these points will help you to really understand the whole procedure of fabricating pressure vessels

For more information about hydrocyclones, pressure filters, multimedia filters, deep bed filters and Steel pressure vessels visit our website or contact us now.

The Top Things You Should Know about Hydrocyclones

Fluid dynamics is an essential part of a variety of industrial processes. A majority of them rely heavily on the devices that administer fluid dynamics. From wastewater treatment to obtaining purity in various industrial products, equipment administering fluid dynamics has a key role to play in the entire process. One such important device is known as the hydrocyclone. The job of hydrocyclones is to generate centrifugal force using fluid pressure. In simple terms, these devices have no moving parts and they look like a configured pipe tee. 

 

The centrifugal force generated by a hydrocyclone results in a flow pattern that forces the separation of particles or droplets from the liquid medium. To achieve separation, these particles or droplets must have a sufficiently different density relative to the medium. The centrifugal force makes the flow pattern cyclonic, which is why this piece of equipment is called a hydrocyclone. This flow pattern occurs because the liquid is induced into the cylindrical chamber using the tangential injection method. In this blog, we’ve gathered more information about hydrocyclones to help you grasp a better understanding of this equipment. 

Applications of Hydrocyclones:

• Hydrocyclones are used for desliming, dewatering and sizing a variety of products, including sand, construction aggregates and industrial minerals.
• These hydrocyclones were first used in the mining industry for efficient separation of solids and liquids, such as the dewatering of particulate solids that are suspended in the water stream. 
• Hydrocyclones are also used in the food industry to ensure the quality and purity of food products.
• These useful pieces of equipment also find their use in the chemical industry, where chemicals need to be in their purest form to deliver the desired results. 

 

How a Hydrocyclone Works:

The centrifugal force generated by a hydrocyclone results in a flow pattern that forces the separation of particles or droplets from the liquid medium. To achieve separation, these particles or droplets must have a sufficiently different density relative to the medium. The centrifugal force makes the flow pattern cyclonic, which is why this piece of equipment is called a hydrocyclone. This flow pattern occurs because the liquid is induced into the cylindrical chamber using the tangential injection method. This tangential injection of liquid into the cylindrical chamber results in the development of a vortex. The cylindrical chamber of a hydrocyclone is equipped with a restricted axial bottom outlet. Not all of the liquid can leave the cylindrical chamber at once via this outlet. This is why some quantity of liquid reverses its path and flows concurrently towards the axial top outlet of the cylindrical chamber. This whole reverse flow process continues to go on, and ultimately an air core is generated because of the low pressure at the axis of rotation.

 

Some More Surprising Facts About Hydrocyclones:

• The pressure at the inlet of a hydrocyclone can tell you a lot, as it is an important indicator of where the cyclone separation or cut point will be. This is the point where a particulate either makes it to the overflow or underflow. 
• As mentioned earlier, a hydrocyclone has no moving parts. It is just a combination of a housing, liners, and assembly hardware.
• You can modify a hydrocyclone to generate dry underflow while keeping a high separation efficiency.

Pressure Filter Problems & Solutions

There are various filter systems used for multiple applications these days. One of these filter systems are pressure filters. These filters are commonly used for pool applications. Pressure filters are regulated and monitored using an underappreciated and often neglected device called a pool filter pressure gauge. However, it has a very important job to perform, it allows you to stay aware of the pressure inside your filler tank which reflects how the entire filter system is working. It should be noted that not every filter system operates at different pressure ratings. It is possible that there is a filter that is clean and normal that would work at 9 to 10 psi. However, another pressure filter installed nearby may run higher and work on 15 to 16 psi. Additionally, there will be systems with very low resistance that can run very low pressures showing very minimal amounts. Some other filter systems can run quite high and push around 30 psi when the filter is dirty. We have gathered some problems and issues with pressure filters that are visible through pressure filter gauges.

We have also listed their solutions. Further details are below:

Normal Pressure Range:

Many people would ask what the ideal reading of a filter pressure gauge should read? You can’t specify a single pressure range that is appropriate for all pool pressure filters or screen filters. However, if you can consider anything normal, then considering 10 psi normal, is correct. Usually, most pressure filter systems are designed to work in the 5 to 15 psi or 10 to 20 psi range.  We have discussed some general readings of pressure filter gauge and their solutions in further sections.

Pool Pressure Gauge is Showing Low Readings:

When the pressure of a pressure filters system is lower than normal this can translate to a flow problem before the pump. There is a chance of blockage in the water flow into the pool pump. Keep in mind that it is never a problem after the pool pump. This is because the water is under pressure after the impeller and any kind of obstruction under such circumstances would result in a higher than normal pressure reading instead of lower pressure. Therefore, it is time for you to look before the pump or at the pump for the solution. Some common reasons for low pressure readings can be:

• A clogged pump basket or impeller.
• The probability of eyeball fitting not in the right place at pool returns.
• Water bypassing the filter because of the filter valve.
• The entrance of air into the system from the pump intake, lid, or even valves.
• Partially or fully closed skimmer pipes or main drain cover.
• Cracked or collapsed skimmer pipes.

Higher Reading of Pool Pressure Gauge:

When the pool pressure gauge is showing higher than normal pressure values, there could be a problem with the water flow. However, here the problem lies after the pump, unlike the lower pressure situations. A higher pressure usually indicates a dirty pool filter. Most probably it is time to backwash or pulls out the filter cartridge for cleaning. You need to be careful in the case of higher water pressure because the filter tank is likely to rupture with quite a force. Therefore, you need to stay vigilant regarding the reading on the pressure gauge and keep your hand on the switch while starting the pool filter. Problems that lead to higher pressure gauge readings are:

• A dirty pool filter.
• Fully or partially closed return side valves.
• Restrictive eyeball fittings.
• Problems with filter media,
• Broken internal filter, heater, and filter valve parts.

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The Basics of Hydrocyclones

 The use of fluid dynamics holds a key role in a wide variety of industries. You will observe the application of fluid dynamics in a number of processes from wastewater treatment to processes applied to obtain purity in various materials. Hydrocyclones are a prime example of fluid dynamics. A hydrocyclone can be referred to as a piece of equipment that generates centrifugal force using fluid pressure. We have put together some useful details about the structure and working of hydrocyclones, that will help you understand the basics of this useful equipment. Further details are given below:

Working of a Hydrocyclone:

The centrifugal force generated by a hydrocyclone results in a flow pattern that forces the separation of particles or droplets from the liquid medium. To achieve separation, these particles or droplets must have a sufficiently different density relative to the medium. The centrifugal force makes the flow pattern cyclonic, which is why this piece of equipment is called a hydrocyclone. This flow pattern occurs because the liquid is induced into the cylindrical chamber using the tangential injection method. This tangential injection of liquid into the cylindrical chamber results in the development of a vortex. The cylindrical chamber of a hydrocyclone is equipped with a restricted axial bottom outlet. Not all of the liquid can leave the cylindrical chamber at once via this outlet. This is why some quantity of liquid reverses its path and flows concurrently towards the axial top outlet of the cylindrical chamber. This whole reverse flow process continues to go on, and ultimately an air core is generated because of the low pressure at the axis of rotation.

 

Separation of Particulates:

As both the upward and downward flow streams exist in the cylindrical chamber, the locus of vertical velocity becomes zero as a result. On the other hand, both these flow streams are also equipped with tangential velocity. This tangential velocity decreases in the outer vortex, if the radius increases. In general, the outer fluid approaches a free vortex and experiences shear, while the inner fluid acts like a solid. The centrifugal force produced in the cylindrical chamber of a hydrocyclone is substantial to separate particulate solids down to around 5 to 10 microns in size. There will be a higher amount of force and efficiency of separation of small particles because of a cyclone with a smaller diameter. Hydrocyclones with longer cones designs is said to be efficient enough to deal with particles of less than 5 microns. However, the small diameter of a hydrocyclone means low fluid capacity. Such hydrocyclones are manifold and linked in parallel for industrial applications. 

 

Applications of Hydrocyclones:

Here are some applications of hydrocyclones:

• These hydrocyclones were at first used in the mining industry for efficient separation of solids and liquids, such as the dewatering of particulate solids that are suspended in the water stream. 
• Hydrocyclones are also used in the food industry to ensure the quality and purity of food products.
• These useful pieces of equipment also find their use in the chemical industry, where chemicals need to be in their purest form to deliver the desired results. 

Stainless Steel Water Tank Quality Shines Glass Fiber

Technological progress has provided consumers and industrial manufacturers with new choices in materials, structures and functions. Mobile phones are becoming smaller and thinner, providing an ever-expanding range of uses. Every day, new composite and synthetic materials are introduced into production processes and industrial applications. But it is important to remember that new ones are not always the best. Manufacturers of storage tanks and pressure vessels have benefited greatly from advances in processes and tools to achieve more accurate and automated product production. But as for the materials used in the construction of storage tanks and pressure vessels, the proven, tested and preferred materials have not changed. Stainless steel tanks are still the first choice in industries with low reliability.

Although the reputation of stainless steel as the material of choice for storage tanks and pressure vessels remains largely undisputed, the emergence of glass fibers, graphite composites and other materials has brought new options to the market. Although these materials may have their selling points, there are several reasons why ASME stainless steel pressure vessel and storage tanks have been the industry's first choice for nearly a century. Durable and durable for manufacturers in the chemical and other industries, purchasing a reliable storage tank that can withstand wear and tear without compromising efficiency is critical to productivity. As ASME professionally designed stainless steel storage tanks have the best pressure, temperature and corrosion resistance, they are still considered the most viable storage option. The inherent durability of stainless steel tanks makes them more resistant to natural elements and strict industrial applications than glass fiber and graphite composite tanks. Since storage tanks are usually used to store hazardous chemicals and other liquids, impermeability is essential. Stainless steel tanks are known for their ability to withstand high temperatures and contain chemicals, liquids and gases without rusting.

 

Other advantages: In addition to low maintenance costs, stainless steel tanks and pressure vessels are reasonably priced compared to other less durable composite material options. As the public’s awareness of environmental protection has become stronger, and in recent years, the federal level has been under increasing pressure to require the private sector to produce more green products. It is important to remember that stainless steel pressure vessels and storage tanks are 100% recyclable. . The choice is clear. In most cases, technological development will indeed improve product quality. But when it comes to storage tanks and pressure vessels, the quality of stainless steel has withstood the test of time. Despite the use of new materials, stainless steel

Types of Pressure Vessels

 When the container is under pressure, the pressure will be applied to the container wall. Regardless of the shape, the pressure on the surface is always normal. It is a container whose pressure is different from atmospheric pressure. There are many kinds; thin-walled, thick-walled, sturdy tanks, transportable containers, propane cylinders and gas cylinders. It is a container that contains liquid, steam or gas whose pressure is different from atmospheric pressure at the same height. Generally, if the radius is greater than 5 times the wall thickness, then a is considered thin-walled. In this case, it can be considered that the tension in the wall is uniform. Thin walls are very common. There are two specific types; cylindrical pressure vessels and spherical pressure vessels. In this case, it can be considered that the tension in the wall is uniform. The stress in a thin-walled container varies from a maximum value inside the container to a minimum value outside the container. The storage tank is a type of thin-walled pressure vessel.

The thick wall means that the wall is 10% thicker than the inner diameter. Thick-walled pressure components that operate at high temperatures in power stations, chemical and petrochemical industries can be damaged by high temperatures, mechanical stress, and corrosive environments. These factors can lead to thermal fatigue, creep-fatigue and other processes that lead to degradation. When subjected to internal and external pressures, tension and strain exist in thick-walled pressure vessels. They have high tensile strength and can withstand the maximum load.

 

Removable containers are the most common and probably the most overlooked type. These are mass-produced and must be tested for propane and gas every 10 years. The steel pressure vessel is designed to perform dual air storage and partial separation of moisture. These are equipped with all the standards to be able to work safely. The pressure vessel must be designed to operate efficiently under high pressure. There must be no cracks or leaks to ensure complete safety to the environment. Cracked and damaged containers can cause leakage or breakage. Damage may cause significant loss of life and property. For the health and safety of workers, safety design, installation, operation and maintenance must be carried out in accordance with applicable codes and standards.

For more information about hydrocyclones, pressure filters, multimedia filters, deep bed filters and Steel pressure vessels visit our website or contact us now.